It doesn’t get more objective than that!
The patented GMS-S allows for a 100% inline measurement of the unambiguous and effective straightness and twist of rod products. The known measurement deviation of conventional test methods, caused by existing constraining and static friction forces in workpiece fixtures, centrifugal forces in rotating test systems or the scatter of the subjective operator assessment, are completely eliminated by the GMS-S. The measuring result is comparable to a survey with zero gravity!
Digital benefits of measured data
DBy digitising the unambiguous product straightness, upstream or downstream manufacturing processes can be evaluated immediately or optimised in the aftermath by machine learning algorithms. The superordinate added value is the reduction of production costs.
Implementation for industrial applications
Thanks to our many years of know-how in mechanical engineering, especially for the semi-finished product industry, adverse environmental conditions are not an obstacle for us, but rather lessons learned that are taken into account in the production of the GMS-S. For example, foundation vibrations introduced into the system are absorbed by an intelligent damping system. Be it cross transport or axial feed – the GMS-S can be easily integrated at various points in your production line thanks to its intelligent design.
Whether support arm guiding or floor guiding – depending on the application, we adapt the mechanical design to the present marginal conditions of your production. The standardised measurement function is maintained as a matter of fact.
The GMS-S was used to control the production quality of brass profiles in a continuous target line by ASMAG GmbH. The result: Objective measurement results in a cycle time of less than 2 seconds!
Curve Global Straightness
Distance progression of the workpiece axis to an ideally straight line drawn from the starting point to the end point.
Curve Local Straightness
Course of the light gap between workpiece and adjustable reference ruler at each longitudinal workpiece position
Curve Global Twisting
Angle progression of the profile twist angle from the starting point to the end point of the workpiece
Curve Local Twisting
Twisting angle within an adjustable length section at each longitudinal workpiece position
Measurement place 1
Measurement place 2
Scalar measurement results
Display of the scalar measurement results together with the set evaluation tolerances
Laser section display of the profiles on both measuring stations
Effective shape of the workpieces in the heavy lot
With the visualisation of your digital data, you always stay on top of things and can use the information for further processing.
- Product certification
- System control
- Production optimisation in drawing machines
- Production optimisation on straightening machines
- Production optimisation on husking machines
- Machine Learning
- Automotive round pipe
- Linepipe (LSAW, HSAW, Seamless)
- Construction pipe
- Profiled rod products
- Steel profiles
- Longitudinal transport
- Cross transport
- General shape deviation
- Up to 100µm
- Process: SPS
- Data: SQL
Take advantage of our know-how and experience to get one step ahead of the competition. Find more solutions here.